When it comes to welding automation, flexibility, ease of use, and reliability are key. That’s why SMENCO offers a complete range of Turnkey THG Cobot Welding System Packages, built to simplify the transition into collaborative welding while delivering the power and precision required for real-world production.
Whether you’re upgrading from manual welding or scaling your automation capabilities, SMENCO provides a modular, step-by-step configuration that ensures your solution meets your exact application needs—from aluminium fabrication to heavy-duty mild steel repairs.
Step-by-Step Configuration for Maximum Flexibility
With SMENCO’s turnkey system, the path to cobot welding is clear:
Step 1: Select Your Welding System
Each setup begins with a Fronius TPS/i welding power source, with multiple configurations available depending on your materials and production goals:
- TPS 500i Water-Cooled CMT-Ready Push-Pull: Required for aluminium, but ready to use for all material applications. Includes Push-Pull wire feed and advanced features like WireSense, SlagHammer and TeachMode for precision and time savings.
- TPS 500i Water-Cooled Push: Ideal for multi-pass, high-duty cycle welding of mild and stainless steel, with TouchSense for automatic variation adjustment.
- Entry-Level Option – TPS 320i Push + Gas: A cost-effective solution for mild steel with lower duty cycles.
Each TPS/i purchase also includes a TPS/i Trial License, giving you up to 50 arc hours of free access to every advanced process and software feature available—CMT, PMC, LSC and more—so you can test what works best before committing.
Step 2: Choose Your UR Cobot
SMENCO packages feature trusted cobots from Universal Robots:
- UR20: 1750mm reach, 25kg payload. Built for demanding industrial tasks with IP65-rated enclosures and high reliability.
- UR10e (upgrading to UR12e): 1300mm reach, 12.5kg payload, available with the optional THG Environmental Kit for added protection in welding environments.
Step 3: Pick Your Mounting Solution
Tailor your workspace with mounting options to suit your workflow:
- Siegmund System 16 + THG Table Base: Includes a premium 1500 x 1000mm plasma-nitrided weld table, tool set, and integrated housing for system components.
- THG Mobile Cobot Platform: A flexible, mobile solution ideal for bucket repairs, mining equipment and larger workpieces.
- Basic Mounting Package: A simple and compact option with cable supports and a power source trolley.
Step 4: Add Modular Accessories and Options
Unlock additional value with accessories and optional add-ons, all tailored to your application. Available upgrades include:
- THG Linear Rail and Rotator with UR MotionPlus
- Safety Scanners
- Tool Change
- Plasma Add-ons (HyperTherm)
- MeltTools Integration
- Fully customised – We will customise the welding package to perfectly suit your application requirements.
Each system is delivered pre-assembled, plug-and-play, and comes with comprehensive setup, training, and support from SMENCO’s technical team.
Take the Next Step Toward Smart Welding
Whether you’re entering the world of cobotic welding for the first time or looking to enhance your current setup, SMENCO’s Turnkey THG Cobot Welding Packages offer a complete, customisable solution.
Talk to our team today to configure your system, schedule a demo, or find out how our step-by-step packages can support your production goals.
