Hypertherm

Powermax105 Plasma System

Powermax105 Plasma System

The Powermax105® plasma system has the duty cycle and performance needed for tough industrial cutting and gouging jobs. Delivering superior cut capabilities on 32 mm thick metals, it also offers the latest technological innovations, such as Smart Sense™ technology to automatically adjust the gas pressure. Seven Duramax™ torch styles provide versatility for hand cutting, portable automation, X-Y table cutting, and robotic cutting and gouging.

Maximum productivity:
– Finish jobs faster with cut speeds three times greater than oxyfuel on 12 mm mild steel
– Superior cut and gouge quality let you spend less time on grinding and edge preparation
– Multiple, easy-to-use torch styles let you tackle a wide variety of jobs using the same system

Easy-to-use for cutting and gouging:
– No need to change the air pressure – Smart Sense technology ensures that it is always correctly set; it also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or to the workpiece
– SpringStart™ technology ensures consistent starting and a more reliable torch
– Drag cut at full output with a patented shield that reduces dross buildup for smoother cutting

Built to handle tough jobs:
– Hypertherm Certified™ reliability ensures peak performance even in the harshest environments
– Duramax torches are designed for high-impact and heat resistance

REQUEST THIS PRODUCT
MAINS-VOLTAGE 400 V, 3-PH, 28A
OUTPUT CURRENT 30 – 105 A
DUTY CYCLE @ 40°C 80% @ 105 A
DIMENSIONS WITH HANDLES 592mm D; 274mm W; 508mm H
ENGINE DRIVE REQUIREMENT 30 kW for full 105 A output
Brands

Hypertherm
Product Types

Hand System

System information

Product lifecycle

Affected power supply part numbers:

059390, 059391, 059392, 059430, 059431, 059432, 059433, 059393, 059410, 059411, 059412, 059370, 059371

Affected system part numbers:

059374, 059375, 059376, 059377, 059378, 059379, 059380, 059381, 059382, 059383, 059384, 059385, 059386, 059387, 059394, 059395, 059396, 059397, 059398, 059399, 059400, 059401, 059402, 059403, 059404, 059406, 059407, 059414, 059415, 059416, 059417, 059418, 059419, 059420, 059421, 059422, 059423, 059424, 059426, 059427, 059434, 059435, 059436, 059437, 059438, 059439, 059440, 059441, 059442, 059443, 059444, 059446, 059447, 059448, 059449, 059450, 059451, 059485, 059604, 059714

AVAILABILITY
Power supply ⊗
Original torch ✔
Service parts ✔
Consumables ✔
Technical support ✔
Specifications

Cut capacity

Capacity Thickness Cut speed
Cutting
Recommended 32 mm (1-1/4″) 500 mm/min (20 ipm)
38 mm (1-1/2″) 250 mm/min (10 ipm)
Severance (hand cutting) 50 mm (2″) 125 mm/min (5 ipm)
Pierce * 22 mm (7/8″)

* Pierce rating for handheld use or with automatic torch height control.

 

Capacity Metal removal rate Groove profile
Gouging
Typical gouge 9,8 kg/hr
(21.7 lbs./hr)		 6,4 mm D x 7,4 mm W
(0.25″ D x 0.29″ W)

Production cut chart

Material Thickness Current Production cut speed *
inches mm amps ipm mm/min
Mild steel 1/4 6 105 192 5090
3/8 8 105 116 3870
1/2 12 105 76 2060
3/4 20 105 40 940
Stainless steel 1/4 6 105 224 6000
3/8 8 105 112 4210
1/2 12 105 68 1860
3/4 20 105 34 810
Aluminum 1/4 6 105 265 7090
1/2 12 105 91 2450
3/4 20 105 50 1190

*Production cut speeds are the result of Hypertherm’s laboratory testing.

Production speeds are approximately 80% of maximum. For optimum cut quality, cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.

General specifications

Input voltages CSA 200–600 V, 3-PH, 50/60 Hz
CE 400 V, 3-PH, 50/60 Hz
200–400 V, 3-PH, 50/60 Hz
CCC 380 V, 3-PH, 50/60 Hz
Input current @ 16.8 kW 200/208/240/380/400/480/600 V, 58/56/49/28/25/22 A
Output current 30–105 A
Rated output voltage 160 VDC
Duty cycle @ 40° C (104° F) 80% @ 105 A
Open circuit voltage (OCV)
  • 200–600 V CSA: 300 VDC
  • 380 V CCC and 230–400 V CE: 288 VDC
  • 400 V CE: 292 VDC
Dimensions with handles 592 mm D; 274 mm W; 508 mm H (23.3″ D; 10.8″ W; 20.0″ H)
Weight with 7.6 m (25′) torch
  • 200–600 V CSA: 45 kg (100 lbs.)
  • 380 V CCC/400 V CE: 41 kg (90.4 lbs.)
  • 230–400 V CE: 45 kg (100 lbs.)
Gas supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate/pressure		 Cutting: 217 l/min (460 scfh) @ 5.9 bar (85 psi)
Gouging: 227 l/min (480 scfh) @ 4.8 bar (70 psi)
Input power cable length 3 m (10′) *
Power supply type Inverter – IGBT
Engine drive requirement 30 kW for full 105 A output
Certifications CSA-certified for use in the Americas and Asia, except China.
CE, C-Tick, CU/GOST, Ukr, and Serbian – for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.
CCC for use in China.
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty.

*No power cord on some CCC models.

Engine-driven generator operation

Engine drive rating System output current Performance (arc stretch)
30 kW 105 A Full
22.5 kW 105 A Limited
22.5 kW 85 A Full
15 kW 85 A Limited
15 kW 65 A Limited

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