Powermax45 XP Plasma System

Name: Powermax45 XP Plasma System | SMENCO Australia
SKU: H-088145

Meet the newest member of our best-selling line of Powermax® portable plasma systems.

The Powermax45® XP delivers increased cut capacity – up to 16 mm metal – as well as faster cut speeds, and automatic gas adjustment for quick, simple setup and operation. New Duramax® Lock torches support handheld and mechanized cutting of a wider range of metal thicknesses, along with precision gouging such as spot weld removal, and marking capabilities.

Easy to use:
– Small size and light weight provide exceptional portability for a 16 mm rated cutting system
– Patented drag-cutting technology makes the Powermax45 XP easy to use – even for first-time operators
– Smart Sense™ technology ensures that air pressure is always correctly set

Outstanding versatility:
– CNC interface and FastConnect™ torch connection allows both handheld and mechanized operation
– A wide range of torch and consumable styles to choose from for both handheld and automated processes
– Extensive array of application capabilities via specialty consumables for fine feature cutting, extended reach cutting, gouging, precision gouging, and marking

Maximum productivity:
– Finish jobs faster, with cut speeds 1.5 times greater than oxyfuel on 6 mm mild steel
– Superior cut and gouge quality reduces time for grinding and edge preparation
– New torch disable switch feature allows faster, easier changeout of consumables

Rugged and reliable:
– Duramax® Lock torches are designed for high-impact and heat resistance
– SpringStart™ technology ensures consistent starting and optimum torch performance
– Hypertherm Certified™ reliability ensures peak performance even in the most demanding environments

Designed for low environmental impact:
– Plasma cutting efficiency is 11% better than its predecessor, enabling you to cut more steel with less power, in less time
– All plasma system components are recyclable
– 14% lighter than its predecessor and delivers more cutting power

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Specifications
Product Data

OUTPUT CURRENT	10 – 45A
MAINS-VOLTAGE	230 V, 1-PH, 33 A* OR 400 V, 3-PH, 10 A
DUTY CYCLE @ 40° C	50% @ 45 A, 230 V, 1-PH 60% @ 41 A, 230 V, 1-PH 100% @ 32 A, 230 V, 1-PH 50% @ 45 A, 400 V, 3-PH 60% @ 41 A, 400 V, 3-PH 100% @ 32 A, 400 V, 3-PH
DIMENSIONS WITH HANDLES	442mm D; 173mm W; 35 mm H
ENGINE DRIVE REQUIREMENT	12.5 kVA (10 kW) for full 45 A output
ELECTRICAL EFFICIENCY	88%
*Single phase units need to hard wired into power supply

Brands	Hypertherm
Product Types	Hand System

System information

Applications

Drag cutting

For dragging the torch directly across the work piece

Fine feature cutting

For narrow kerf width with minimal dross and heat affected zone

Flush cutting

For cutting closer to base materials using a 45 degree

Max control gouging

For precise metal removal, shallower gouge profiles and light metal washing

Max removal gouging

For aggressive metal removal, deep gouge profiles, and extreme metal washing

Mechanized cutting

For portable automation and table cutting

Extended reach gouging

For improved visibility and accessibility when gouging in confined spaces

Marking

For scoring, indicating part identification, hole or weld locations

Precision gouging

For spot and tack weld removal at very low output current (<25 A)

Benefits

Easy to use

Small size and light weight provide exceptional portability for a 16 mm (5/8″) rated cutting system
Patented drag-cutting technology makes the Powermax45 XP easy to use – even for first-time operators
Smart Sense™ technology ensures that air pressure is always correctly set

Outstanding versatility

CNC interface and FastConnect™ torch connection allows both handheld and mechanized operation
A wide range of torch and consumable styles to choose from for both handheld and automated processes
Extensive array of application capabilities via specialty consumables for fine feature cutting, extended reach cutting, gouging, precision gouging, and marking

Maximum productivity

Finish jobs faster, with cut speeds 1.5 times greater than oxyfuel on 6 mm (1/4″) mild steel
Superior cut and gouge quality reduces time for grinding and edge preparation
New torch disable switch feature allows faster, easier changeout of consumables

Rugged and reliable

Duramax® Lock torches are designed for high-impact and heat resistance
SpringStart™ technology ensures consistent starting and optimum torch performance
Hypertherm Certified™ reliability ensures peak performance even in the most demanding environments

Designed for low environmental impact

Plasma cutting efficiency is 11% better than its predecessor, enabling you to cut more steel with less power, in less time
All plasma system components are recyclable
14% lighter than its predecessor and delivers more cutting power

Learn more about improvements that have been made

Specifications

Input voltages (± 10%)	CSA	200–240 V, 1-PH, 50–60 Hz OR 480 V, 3-PH, 50–60 Hz¹
Input voltages (± 10%)	CE/CCC	230 V, 1-PH, 50–60 Hz OR 400 V, 3-PH, 50–60 Hz
Input current @ 6.5 kW	CSA	200–240 V, 1-PH, 39/32 A OR 480 V, 3-PH, 9.4 A¹
Input current @ 6.5 kW	CE/CCC	230 V, 1-PH, 33 A OR 400 V, 3-PH, 10 A
Output current	10–45 A
Rated output voltage	145 VDC
Duty cycle @ 40° C (104° F)	CSA	50% @ 45 A, 200–240 V, 1-PH 60% @ 41 A, 200–240 V, 1-PH 100% @ 32 A, 200–240 V, 1-PH 50% @ 45 A, 480 V, 3-PH 60% @ 41 A, 480 V, 3-PH 100% @ 32 A, 480 V, 3-PH
Duty cycle @ 40° C (104° F)	CE/CCC	50% @ 45 A, 230 V, 1-PH 60% @ 41 A, 230 V, 1-PH 100% @ 32 A, 230 V, 1-PH 50% @ 45 A, 400 V, 3-PH 60% @ 41 A, 400 V, 3-PH 100% @ 32 A, 400 V, 3-PH
Open circuit voltage (OCV)	275 VDC (200–240 V, CSA/CE/CCC and 480 V, CSA) 265 VDC (400 V CE/CCC)
Dimensions with handles	442 mm (17.4″) D; 173 mm (6.8″) W; 357 mm (14.1″) H
Weight with 6.1 m (20′) torch	CSA	14 kg (31 lbs.)
Weight with 6.1 m (20′) torch	CE/CCC	15 kg (33 lbs.)
Gas supply	Cutting: air (clean, dry and oil-free), nitrogen, F5 Gouging: air (clean, dry and oil-free), nitrogen, F5 Marking: air (clean dry and oil-free) argon
Recommended gas inlet flow rate/pressure	188 I/min (400 scfh) @ 5,9 bar (90 psi)
Input power cable length	3 m (10′)
Power supply type	Inverter – IGBT
Engine drive requirement	12.5 kVA (10 kW) for full 45 A output
Electrical efficiency	88%
Recyclability	100%
Certifications	CSA certified for use in the Americas and Asia, except China. CCC for use in China. CE, RCM, GOST-TR, UkrSEPRO, and Serbian AAA for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.
Warranty	Power supply: 3-year Torch: 1-year

¹ For use in North America only.

Engine-driven generator operation

Engine drive rating	System output current	Performance (arc stretch)
10 kW	45 A	Full
8 kW	45 A	Limited
6 kW	30 A	Full

Cut capacity

Capacity	Thickness	Cut speed
	Cutting
Recommended	16 mm (5/8″) 22 mm (7/8″)	500 mm/min (20 ipm) 250 mm/min (10 ipm)
Severance (hand cutting)	29 mm (1-1/8″)	125 mm/min (5 ipm)
Pierce*	12 mm (1/2″)

* Pierce rating for handheld use or with automatic torch height control.

Capacity	Metal removal rate	Groove profile
	Gouging
Typical gouge	3,4 kg (7.5 lbs.) per hour	3,2 mm (.12″) D x 6,8 mm (.26″) W

Production cut chart

Material	Thickness inches	Current amps	Production cut speed* ipm
Mild steel	10 GA	45	181
	1/4	45	72
	3/8	45	38
	1/2	45	24
	5/8	45	16
Stainless steel	10 GA	45	134
	1/4	45	59
	3/8	45	29
	1/2	45	19
	5/8	45	13
Aluminum	1/8	45	263
	1/4	45	104
	3/8	45	42
	1/2	45	26
	5/8	45	14

Material	Thickness mm	Current amps	Production cut speed* mm/min
Mild steel	3	45	5590
	6	45	2110
	10	45	920
	12	45	690
	16	45	400
Stainless steel	3	45	4725
	6	45	1695
	10	45	870
	12	45	540
	16	45	320
Aluminum	3	45	7120
	6	45	3095
	10	45	1015
	12	45	745
	16	45	340

* Production cut speeds are the results of Hypertherm’s laboratory testing. For optimum cut performance, actual cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.

Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.

Buying information

Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.

Standard configurations

Below are some of the most common system configurations which include a power supply, torch and work cable.

		75° hand torch		75° and 15° hand torch
Power supplies	Voltage configuration	6,1 m (20′) lead	15,2 m (50′) lead	6,1 m (20′) leads
Power supplies	Voltage configuration			without remote pendant
Standard power supply	200–240 V CSA¹	088112	088114
Power supply with CPC port and voltage divider	200–240 V CSA¹	088113	088115	088124
Standard power supply	480 V CSA¹	088126	088128
Power supply with CPC port and voltage divider	480 V CSA¹	088127	088129
Standard power supply	230 V CE/CCC³	088130	088132
Power supply with CPC port and voltage divider	230 V CE/CCC³	088131	088133
Standard power supply	400 V CE/CCC³	088144	088146
Power supply with CPC port and voltage divider	400 V CE/CCC³	088145	088147

		180° full-length machine torch							180° full-length machine torch and 75° hand torch
Power supplies	Voltage configuration	7,6 m (25′) lead			10,6 m (35′) lead	15,2 m (50′) lead			6,1 m (20′) and 7,6 m (25′) leads
Power supplies	Voltage configuration	with remote pendant	without remote pendant	with I/O cables (no pendant)	with remote pendant	with remote pendant	without remote pendant	with I/O cables (no pendant)	with remote pendant
Power supply with CPC port and voltage divider	200–240 V CSA¹	088116	088121		088117	088118	088122		088123
Power supply with CPC port, voltage divider, and serial port	200–240 V CSA¹			088119				088120
Power supply with CPC port and voltage divider	230 V CE/CCC³	088134	088141		088135	088136
Power supply with CPC port, voltage divider, and serial port	230 V CE/CCC³			088139				088140
Power supply with CPC port and voltage divider	400 V CE/CCC³	088148	088155		088149	088150
Power supply with CPC port, voltage divider, and serial port	400 V CE/CCC³			088153				088154

¹ For use in the Americas and Asia, except China.
² For use in North America only.
³ For use in all regions except North America.

Custom configurations

Select a power supply, torch, torch consumable kit, work cable and other components.

Power supply options

	Standard power supply	Power supply with CPC port and voltage divider	Power supply with CPC port, voltage divider and serial port
200–240 V CSA¹	088092	088104	088105
480 V CSA²	088095	088110	088111
230 V CE/CCC³	088093	088106	088107
400 V CE/CCC³	088094	088108	088109

¹ For use in the Americas and Asia, except China.
² For use in North America only.
³ For use in all regions except North America.

Starter kit consumable options

When ordering a customized system you can select from the following consumable kits:

	Handheld	Mechanized	Mechanized with ohmic retaining cap
Kit	428559	428560	428561

Duramax^® Lock torch options

Duramax robotic and mini machine torches, along with Duramax Hyamp® torches are also compatible with the Powermax45 XP.

	Hand torches		Machine torches		Robotic torches
Cable length	75°	15°	180°	Mini 180°	45°	90°	180°
4,5 m (15′)			059476*	059481*
6,1 m (20′)	088164	088162
7,6 m (25′)			088167	059482*	059464*	059465*	059466*
10,6 m (35′)			088168	059483*
15,2 m (50′)	088165	088163	088169	059484*
22,8 m (75′)	059475*	059472*	059480*

* Without torch disable switch

Cable options

	Work cables	Control cables
Cable length	Hand clamp	Remote pendant	CNC, spade connector, divided voltage	CNC, spade connector, no divided voltage	RS-485 Serial comm, unterminated	RS-485 Serial comm, D-sub
7,6 m (25′)	223595	128650	228350	023206	223236	223239
15,2 m (50′)	223596	128651	228351	023279	223237	223240
22,8 m (75′)	223127	128652

Hypertherm

Powermax45 XP Plasma System

System information

Drag cutting

Fine feature cutting

Flush cutting

Max control gouging

Max removal gouging

Mechanized cutting

Extended reach gouging

Marking

Precision gouging

Engine-driven generator operation

Cut capacity

Production cut chart

Standard configurations

Custom configurations

Power supply options

Starter kit consumable options

Duramax® Lock torch options

Cable options

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