Hypertherm

Powermax85 Plasma System

The premier system for cutting 25 mm, the Powermax85® has the same features and options as the Powermax65®, but with more power from an output current of 85 amps. Designed to maximize uptime and productivity, the system offers the latest technological innovations, such as Smart Sense™ technology to automatically adjust the gas pressure. With a variety of Duramax™ torch styles, operators can easily select exactly the right tool for the job: hand cutting or gouging, portable automation, X-Y table, and robotic cutting or gouging.

Maximum productivity:
– Finish jobs faster with cut speeds two and a half times greater than oxyfuel on 12 mm mild steel
– Superior cut and gouge quality let you spend less time on grinding and edge preparation
– Multiple, easy-to-use torch styles let you tackle a wide variety of jobs using the same system

Easy-to-use for cutting and gouging:
– No need to change the air pressure – Smart Sense™ technology ensures that it is always correctly set
– SpringStart™ technology ensures consistent starting and a more reliable torch
– Drag cut at full output with a patented shield that reduces dross buildup for smoother cutting

Rugged and reliable:
– Hypertherm Certified™ reliability ensures peak performance even in the harshest environments
-Duramax™ torches are designed for high-impact and heat resistance

MAINS-VOLTAGE 400 V 3-PH, 19.5 A
OUTPUT CURRENT 25 – 85 A
DUTY CYCLE @ 40°C 60% @ 85 A
100% @ 66 A
DIMENSIONS WITH HANDLES 500mm D; 234mm W; 455mm H
Brands

Hypertherm

Product Types

Hand System

System information

Product lifecycle

Affected power supply part numbers:

087106, 087107, 087068, 087104, 087105, 087067

Affected system part numbers:

087108, 087109, 087111, 087113, 087114, 087115, 087116, 087117, 087118, 087120, 087122, 087123, 087124, 087125, 087126, 087127, 087128, 087131, 087132, 087135, 087136, 087137, 087138, 087139, 087140, 087141, 087144, 087145, 087146, 087147, 087163, 087164

AVAILABILITY
Power supply
Original torch
Service parts
Consumables
Technical support
Specifications
Input voltages CSA 200–480 V, 1-PH, 50/60 Hz
200–600 V, 3-PH, 50/60 Hz
CE 380/400 V, 3-PH, 50/60 Hz
Input current @12.2 kW CSA 200/208/240/480 V, 1-PH, 70/68/58/29 A
200/208/240/480/600 V, 3-PH, 42/40/35/18/17 A
CE 380/400 V, 3-PH, 20.5/19.5 A
Output current 25–85 A
Rated output voltage 143 VDC
Duty cycle @ 40°C (104°F) CSA 60% @ 85 A, 230–600 V, 3-PH
60% @ 85 A, 480 V, 1-PH
50% @ 85 A, 240 V, 1-PH
50% @ 85 A, 200–208 V, 3-PH
40% @ 85 A, 200–208 V, 1-PH
100% @ 66 A, 230–600 V, 1/3-PH
CE 60% @ 85 A, 380/400 V, 3-PH
100% @ 66 A, 380/400 V, 3-PH
Open circuit voltage (OCV) CSA 305 VDC
CE 270 VDC
Dimensions with handles 500 mm (19.7″) D; 234 mm (9.2″) W; 455 mm (17.9″) H
Weight with 7.6 m (25′) torch CSA 32 kg (71 lbs.)
CE 28 kg (62 lbs.)
Gas supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate/pressure
Cutting: 189 l/min (400 scfh, 6.7 scfm) @ 5.9 bar (85 psi)
Gouging: 212 l/min (450 scfh, 7.5 scfm) @ 4.8 bar (70 psi)
Input power cable length 3 m (10′)
Power supply type Inverter – IGBT

Engine-driven generator operation

Engine drive rating System output current Performance (arc stretch)
20 kW 85 A Full
15 kW 70 A Limited
15 kW 60 A Full
12 kW 60 A Limited
12 kW 40 A Full
8 kW 40 A Limited
8 kW 30 A Full

Cut capacity

Capacity Thickness Cut speed
Cutting
Recommended 25 mm (1″) 500 mm/min (20 ipm)
32 mm (1-1/4″) 250 mm/min (10 ipm)
Severance (hand cutting) 38 mm (1-1/2″) 125 mm/min (5 ipm)
Pierce * 20 mm (3/4″)

* Pierce rating for handheld use or with automatic torch height control.

 

Capacity Metal removal rate Groove profile
Gouging
Typical gouge 8,8 kg/hr
(19.5 lbs./hr)
5,8 mm D x 7,1 mm W
(0.23″ D x 0.28″ W)

Production cut chart

Material Thickness Current Production cut speed *
inches mm amps ipm mm/min
Mild steel 1/4 6 85 160 4400
1/2 12 85 56 1600
3/4 20 85 29 680
Stainless steel 1/4 6 85 164 4600
1/2 12 85 48 1400
3/4 20 85 24 570
Aluminum 1/4 6 85 172 4900
1/2 12 85 68 1930
3/4 20 85 37 880

*Production cut speeds are the result of Hypertherm’s laboratory testing.

Production speeds are approximately 80% of maximum. For optimum cut quality, cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.

Looking for industry-leading welding products and solutions? Send us an email or give us a call to learn more.

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