Powermax125 Plasma System

Delivering maximum power and performance for air plasma, the Powermax125^® plasma system cuts thick metals fast. Able to make short work of the toughest cutting and gouging jobs, the system offers a 100% duty cycle, a 25 mm (1″) mechanized pierce capability, and fast gouging metal removal.

It also gives you the latest technological innovations, such as Smart Sense™ technology to automatically adjust the gas pressure. Eleven Duramax^® Hyamp™ torch styles provide versatility for hand cutting, portable automation, X-Y table cutting, extended reach cutting, and robotic cutting and gouging.

Applications

Drag Cuttng
Fine Feature Cutting
Flush Cutting
Max Control Gouging
Max Removal Gouging
Mechanized Cutting

Benefits

Maximum productivity

Finish jobs faster with cut speeds five times greater than oxyfuel on 12 mm (1/2”) mild steel
Superior cut and gouge quality let you spend less time on grinding and edge preparation
100% duty cycle maximizes your cutting time
Multiple, easy-to-use torch styles let you tackle a wide variety of jobs using the same system

Easy-to-use for cutting and gouging

No need to change the air pressure – Smart Sense™ technology ensures that it is always correctly set
SpringStart™ technology ensures consistent starting and a more reliable torch
Drag cut at full output with a patented shield that reduces dross buildup for smoother cutting

Lower operating costs

Consumable life up to four times longer than other systems in this amperage range
Electrode end-of-life detection protects the torch and workpiece from damage by automatically stopping power when the electrode is overused

Built to handle tough jobs

Hypertherm Certified™ reliability ensures peak performance even in the harshest environments
Duramax Hyamp torches are designed for high-impact and heat resistance

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Specifications
Product Data

MAINS-VOLTAGE	CSA: 480/600 V, 3-PH, 50/60 Hz CE: 400 V, 3-PH, 50/60 Hz CCC: 380 V, 3-PH, 50/60 Hz
INPUT CURRENT @21.9 kW	300/400/480/600 V, 38/36/31/24 A
OUTPUT CURRENT	30–125 A
DUTY RATED CYCLE @40° C (104° F)	100% @ 125 A

Brands	Hypertherm
Product Types	Hand System

System information

Applications

Drag cutting

For dragging the torch directly across the work piece

Fine feature cutting

For narrow kerf width with minimal dross and heat affected zone

Flush cutting

For cutting closer to base materials using a 45 degree

Max control gouging

For precise metal removal, shallower gouge profiles and light metal washing

Max removal gouging

For aggressive metal removal, deep gouge profiles, and extreme metal washing

Mechanized cutting

For portable automation and table cutting

Unsupported applications

Extended reach cutting

For improved visibility and accessibility when cutting in confined spaces

Extended reach gouging

For improved visibility and accessibility when gouging in confined spaces

Marking

For scoring, indicating part identification, hole or weld locations

Precision gouging

For spot and tack weld removal at very low output current (<25 A)

Benefits

Maximum productivity

Finish jobs faster with cut speeds five times greater than oxyfuel on 12 mm (1/2”) mild steel
Superior cut and gouge quality let you spend less time on grinding and edge preparation
100% duty cycle maximizes your cutting time
Multiple, easy-to-use torch styles let you tackle a wide variety of jobs using the same system

Easy-to-use for cutting and gouging

No need to change the air pressure – Smart Sense™ technology ensures that it is always correctly set
SpringStart™ technology ensures consistent starting and a more reliable torch
Drag cut at full output with a patented shield that reduces dross buildup for smoother cutting

Lower operating costs

Consumable life up to four times longer than other systems in this amperage range
Electrode end-of-life detection protects the torch and workpiece from damage by automatically stopping power when the electrode is overused

Built to handle tough jobs

Hypertherm Certified™ reliability ensures peak performance even in the harshest environments
Duramax Hyamp torches are designed for high-impact and heat resistance

Specifications

Input voltages	CSA	480/600 V, 3-PH, 50/60 Hz
	CE	400 V, 3-PH, 50/60 Hz
	CCC	380 V, 3-PH, 50/60 Hz
Input current @ 21.9 kW	300/400/480/600 V, 38/36/31/24 A
Output current	30–125 A
Rated output voltage	175 VDC
Duty cycle @ 40° C (104° F)	100% @ 125 A
Open circuit voltage (OCV)	400/600 CSA: 320 VDC 380 V CCC: 290 VDC 400 V CE: 305 VDC
Dimensions with handles	592 mm D; 274 mm W; 508 mm H (23.3″ D; 10.8″ W; 20.0″ H)
Weight with 7.6 m (25′) torch	480 V, 47,9 kg (105.7 lbs.) 600 V, 47,5 kg (104.7 lbs.) 380 V, 45,2 kg (99.6 lbs.) 400 V, 48,9 kg (107.8 lbs.)
Gas supply	Clean, dry, oil-free air or nitrogen
Recommended gas inlet flow rate/pressure	Cutting: 260 l/min (550 scfh) @ 5.9 bar (85 psi) Gouging: 212 l/min (450 scfh) @ 4.1 bar (60 psi)
Input power cable length	3 m (10′)*
Power supply type	Inverter – IGBT
Engine drive requirement	40 kW for full 125 A output
Certifications	CSA-certified for use in the Americas and Asia, except China. CE, C-Tick, CU/GOST, Ukr, and Serbian – for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted. CCC for use in China.
Warranty	Power supplies have a 3-year warranty and torches a 1-year warranty.

*No power cord on some CCC models.

Engine-driven generator operation

Engine drive rating	System output current	Performance (arc stretch)
40 kW	125 A	Full
30 kW	125 A	Limited
30 kW	100 A	Full
25 kW	100 A	Limited
22.5 kW	75 A	Full
20 kW	75 A	Limited
20 kW	60 A	Full
15 kW	60 A	Limited
12 kW	40 A	Full
10 kW	40 A	Limited
10 kW	30 A	Full
8 kW	30 A	Limited

Capacity

Capacity	Thickness	Cut speed
	Cutting
Recommended	38 mm (1-1/2″)	457 mm/min (18 ipm)
	44 mm (1-3/4″)	250 mm/min (10 ipm)
Severance (hand cutting)	57 mm (2-1/4″)	125 mm/min (5 ipm)
Pierce *	25 mm (1″)

* Pierce rating for handheld use or with automatic torch height control

Capacity	Metal removal rate	Groove profile
	Gouging
Typical gouge	12,52 kg/hr (27.6 lbs./hr)	4,3 mm – 7,9 mm D x 6,1 mm – 9,9 mm W (0.17-0.31″ D x 0.24-0.39″ W)

Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.

Buying Information

Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.

Standard configurations

Below are the standard system configurations, which include a power supply, torch and work cable.

		85° hand torch		85° and 15° hand torches		180° full-length machine torch						180° full-length machine torch and 85° hand torch
Power supplies	Voltage configurations	7.6 m (25′)	15.2 m (50′)	7.6 m (25′)	15.2 m (50′)	7.6 m (25′)			15.2 m (50′)			15.2 m (50′) / 7.6 m (25′)
Power supplies	Voltage configurations			without remote pendant		with remote pendant	without remote pendant	with I/O cables (no pendant)	with remote pendant	without remote pendant	with I/O cables (no pendant)	with remote pendant
Power supply with CPC port and voltage divider	480 V CSA₁	059536	059537	059538	059569	059539			059540			059541
	600 V CSA	059546	059547	059555	059570	059552			059553			059554
	380 V CCC₂	059556	059557			059558						059559
	400 V CE₃	059526	059527	059528	059572	059530			059531			059529
Power supply with CPC port, voltage divider, and serial port	480 V CSA₁						059542	059544		059543	059545
	600 V CSA₁						059550	059548		059551	059549
	380 V CCC						059560			059561
	400 V CE						059532	059534		059533	059535

₁ For use in the Americas and Asia, except China.
₂ For use in China.
₃ For use in countries that require CE or GOST marks.

Custom configurations

Select a power supply, torch, torch consumable kit, work cable and other components.

Power supply options

	Power supply with CPC port and voltage divider	Power supply with CPC port, voltage divider, and serial port
480 V CSA	059488	059489
600 V CSA	059509	059510
380 V CCC	059490 *	059491 *
400 V CE	059486	059487

* Does not include a power cord.

Starter kit consumable options

(View related consumables section for all consumable kit options )

	Handheld	Mechanized	Mechanized with ohmic retaining cap
Kit	428099	428100	428101

Duramax Hyamp torch options

	Hand torches		Machine torches		Robotic torches			Long torches
Cable length	85°	15°	180°	Mini 180°	45°	90°	180°	0,6 m (2′),45°	0,6 m (2′),90°	1,2 m (4′),45°	1,2 m (4′),90°
4,5 m (15′)			059519	059514
7,6 m (25′)	059492	059495	059520	059515	059564	059565	059566	059562	059563	059567	059568
10,7 m (35′)			059521	059516
15,2 m (50′)	059493	059496	059522	059517				059579	059580	059581	059582
22,8 m (75′)	059494	059497	059523

Cable options

	Work cables			Control cables
Cable length	Hand clamp	C-style clamp	Ring terminal	Remote pendant	CNC, spade connector, divided voltage	CNC, spade connector, no divided voltage	CNC, D-sub connector, divided voltage	RS-485 Serial comm, unterminated	RS-485 Serial comm, D-sub
7,6 m (25′)	223292	223298	223295	128650	228350	023206	223048	223236	223239
15,2 m (50′)	223293	223299	223296	128651	228351	023279	123896	223237	223240
22,8 m (75′)	223294	223300	223297	128652

Hypertherm

Powermax125 Plasma System

Applications

Benefits

Maximum productivity

Easy-to-use for cutting and gouging

Lower operating costs

Built to handle tough jobs

System information

Drag cutting

Fine feature cutting

Flush cutting

Max control gouging

Max removal gouging

Mechanized cutting

Extended reach cutting

Extended reach gouging

Marking

Precision gouging

Engine-driven generator operation

Capacity

Standard configurations

Custom configurations

Power supply options

Starter kit consumable options

Duramax Hyamp torch options

Cable options

Related products

PM105 SYNC hand system & SmartSYNC 75° hand torch

Powermax45 XP Plasma System

Powermax125 M System Inc 180°M-15.2m & 85°H-7.6m Torch

Powermax30 XP Plasma System

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